LB-Special-shaped PVC profile production line

For the special-shaped pvc profile making, our extrusion line is designed tailored to customers’ demand. After signing the sales contract, our customers send the profile sample they want to produce to us. Receiving the sample, we design the mould.


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Design details

For this pvc profile extrusion line, our customers want to produce a special-shaped profile. So we choose SJSZ55/110 22kw extruder. The extruder is controlled by buttons. It has ABB inverter and Schnider electrical contractors. The mould is specially processed in order to keep the profile having good performance. Our calibration table is 8 meters long. All the connection parts for the calibration table is 3mm SUS304. Our haul-offs rubber has special curvatures ensuring the pulling force of the profile. When trial running of this line, our machine extrudes perfect profile.

Specifications

Model LB180 LB240 LB300 LB600
Max width of products(mm) 180 240 300 600
Screw Model SJ55/110 SJ65/132 SJ65/132 SJ80/156
Motor power 22KW 37KW 37KW 55KW
Cooling Water(m3/h) 5 7 7 10
Compressor(m3/h) 0.2 0.3 0.3 0.4
Total length(m) 18m 22m 22m 25m

 

Product detail

Conical Twin Screw Extruder

The screws are specifically designed and manufactured for the processing of dry pvc powder blend. Our conical twin screw extruder design cater to the raw materials feature ensuring homogeneous mixture, better plastification and conveying efficiency. The permanent magnet synchronous motor provide high energy efficiency for the extruder. Equipped with PLC control system, it realized controlling the whole production line in the one site.

Extruder
Mould

Mould

Our mould is processed by 40Gr forging and coated hard chromium on surface. The material of whole Vacuum calibrating sleeves is copper

Calibration table

The calibration table has stable steel frame and the whole body material is SUS 304 stainless steel. We have multi-dimension position adjustment system. With precious layout of water pumps and vacuum calibrator, the PVC profile will be rapidly shaping and cooling. Enough length of the calibration table ensures the shaping of the PVC profile

Calibration table
Haul-off

Haul-off

The force distribution along each caterpillars has sufficient hauling force. We offer good-quality rubber for the haul-off machine. The pneumatic pressure is conducive to the easy adjustment and product protection. 

Cutter

It adopts saw cutting method. It is sharp enough to cut the pvc profile without destroying its inner structure.

Cutter
Finished product

Finished product

The extruded products has complex structure and smooth surface.


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