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400-710mm PVC Pipe Extrusion Line with 92/188 110KW motor
400-710mm PVC Pipe Extrusion Line with 92/188 110KW motor
The design of 400-710mm PVC Pipe:
For the large PVC pipe, it is often used in the industrial water supply pipe. It is widely used in the Saudi Arabia and middle east countries. For the large diameter pipe, its capacity can be up to 800-1000kg/h. We have much experienced in the large diameter PVC pipe. For this line, we adopt 92/188 110kw extruder to ensure the stable extrusion speed. The mould material adopts 40Cr with temperature sensor device. The motor is Siemens-beide(joint venture in China). It has 6 meters long vacuum tank and four caterpillar haul-offs.
In the extrusion process of pvc pipe, which points should be careful
During the extrusion process of CPVC (Chlorinated Polyvinyl Chloride) pipes, several points require careful attention to ensure the production of high-quality pipes. Here are some key points:
1. **Material Handling and Mixing**:
- Ensure proper handling and mixing of CPVC resin and additives to achieve uniform dispersion and consistency in the material. Proper mixing is crucial for maintaining the desired properties of the CPVC compound.
2. **Temperature Control**:
- Monitor and control the extrusion temperature carefully, as CPVC material has specific temperature requirements for processing. Maintain the temperature within the recommended range to prevent degradation of the material and ensure proper melt flow.
3. **Screw Design and Configuration**:
- Use extruder screws designed specifically for processing CPVC material. The screw design should provide adequate mixing and homogenization of the melt while minimizing shear heating to avoid material degradation.
4. **Die Design and Calibration**:
- Ensure the die design is suitable for CPVC pipe extrusion, with proper dimensions and geometry to produce pipes with consistent wall thickness and diameter. Calibrate the die properly to achieve uniform pipe dimensions.
5. **Cooling and Quenching**:
- Implement effective cooling and quenching systems to rapidly cool the extruded CPVC pipe and set its dimensions. Proper cooling is essential for preventing warping or distortion of the pipe and ensuring dimensional stability.
6. **Pulling and Sizing**:
- Control the pulling speed and sizing of the CPVC pipe to achieve the desired dimensions and surface finish. Proper pulling and sizing ensure uniformity in pipe diameter and wall thickness throughout the length of the pipe.
7. **Monitoring and Quality Control**:
- Implement a comprehensive monitoring and quality control system to detect any defects or inconsistencies in the extruded CPVC pipes. Conduct regular inspections and tests to ensure compliance with specifications and standards.
By carefully managing these points during the extrusion process, manufacturers can produce high-quality CPVC pipes that meet the required specifications and performance standards.
Extrusion line details:
Twin screw extruder machine
The extruder are crafted with top brand components to ensure production stability, efficiency and machine durability. Due to the stick feature of the PVC material, we adopt 110kw for the extrusion line to ensure the pushing force. Meanwhile our screw and barrel is specially designed to deter to the high corrosive characters.
Vacuum calibration & cooling tank
The vacuum calibration tank adopt two chamber structure: the vacuum calibration and cooling parts. Both of vacuum tank and spraying cooling tank adopt stainless 304 steel. The excellent vacuum system ensures precise sizing for pipes. We lengthen the vacuum and cooling tank to 8m. With much longer cooling process, the PVC pipe can be well cooled and have better surface.
Haul-off Unit
We adopt four caterpillar on the haul-off machine ensures produced pipe running stably and steady. The haul-off units can make tailored hauling model based on certain production requirement by adjusting the general control.
Cutting Unit
The high accuracy encoder ensures a precise and stable cutting length. With PLC control system, it can be cut by manual operation according to the specific application. Due to the high corrosive feature of the PVC material, all the surfaces of the cutting unit adopts stainless steel 304. It ensures the working lifetime of the cutting machine.
CONTACT US:
The CPVC pipe is a new and popular product among the pipes. We are much experienced in the PVC pipe production field, if you are interested, pls contact me. I can make tailed solution and send you much working videos of the PVC pipe production. Look forward to your inquiry.
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Good Quality UPVC Silent Pipe Extrusion Line 50-160mm Hot Sales
Good Quality UPVC Silent Pipe Extrusion Line 50-160mm Hot Sales
Introduction
PVC silent pipe is one of special designed UPVC pipe. It has highly noise reduction function. The U-PVC silent pipe often starts from 50mm and its mould design differ from the normal PVC pipes. It has rotations lines inside the pipe. Therefore the mould is rotating during the pipe production. It adopts 8 meters long vacuum tank ensuring enough cooling time of U-PVC pipe. The haul-offs guarantee the pipe moving forward smoothly and stably. The gearbox and motor of our haul-offs is Redsun. Our cutter is panetary cutting system. And it has stacker to hold the finished pipe.
Extrusion line details:
Twin screw extruder machine
The extruder are crafted with top brand components to ensure production stability, efficiency and machine durability. Due to the stick feature of the CPVC material, we adopt 45kw for the extrusion line to ensure the pushing force. Meanwhile our screw and barrel is specially designed to deter to the high corrosive characters.
Mould
The mould design is different from the normal pvc pipe. It has spiral lines to make inner-vacuum for the silent pipe. Meanwhile the mould is rotating during production in order to make the lines for the inside of pipe.
Vacuum calibration & cooling tank
The vacuum calibration tank adopt two chamber structure: the vacuum calibration and cooling parts. Both of vacuum tank and spraying cooling tank adopt stainless 304 steel. The excellent vacuum system ensures precise sizing for pipes. We lengthen the vacuum and cooling tank to 8m. With much longer cooling process, the CPVC pipe can be well cooled and have better surface.
Haul-off Unit
We adopt three caterpillar on the haul-off machine ensures produced pipe running stably and steady. The haul-off units can make tailored hauling model based on certain production requirement by adjusting the general control.
Cutting Unit
The high accuracy encoder ensures a precise and stable cutting length. With PLC control system, it can be cut by manual operation according to the specific application. Due to the high corrosive feature of the CPVC material, all the surfaces of the cutting unit adopts stainless steel 304. It ensures the working lifetime of the cutting machine.
CONTACT US:
The UPVC silent pipe is a new and popular product among the pipes. We are much experienced in the UPVC silent pipe production field, if you are interested, pls contact me. I can make tailed solution and send you much working videos of the pipe production. Look forward to your inquiry.
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LB-32-160mm UPVC Silent Pipe Extrusion Line
PVC silent pipe is one of designed UPVC pipe. It has highly noise reduction function. Therefore the UPVC silent pipe mould has specially designed that can produce the pipe with inner-vacuum frame. Our extruder motor adopts Siemes-beide motor and Chinese famous brand gearbox. Our screw and barrel adopts 38CrMoAl material with highly strength.
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LB-16-75mm PVC Spiral Pipe Extrusion Line
PVC Spiral pipe has widely used in the countries of the Middle East. The extrusion machine has special design. It adopts co-extrusion concept. The line is composed of 50/28 single screw extruder and 55/30 single screw extruder. It adopts Siemens-beide motor, Chinese famous brand gearbox. It has forming unit that shape the spiral on the main extruded plastic flow. The water cooling bath equipped with 6-8 nozzles that spraying water on the flow. After enough cooling time, the spiral pipe will be winded in the rotating unit. By this way, the spiral shape could be further shaped.
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LB-20-110mm CPVC Pipe Extrusion Line
CPVC pipe is unlike the UPVC pipe. It has highly corrosive and much sticker. It has high demand of the screw and barrel and the mould material. Meanwhile the mixed CPVC raw material is influential to the CPVC pipe making. The CPVC pipe always used as hot water supply pipe and firefighting pipe. Therefore it has thicker wall thickness.
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LB-20-110mm high capacity PVC Pipe Extrusion Line
With different demand of the customers, we always make tailored solution. This customer needs a high output capacity 20-110mm pvc pipe extrusion line. Their company has a serious requirement of the output capacity. And giving me a detailed table of the caco3 and pvc resin percentage. So we make this line for the reference.
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LB_75-315mm PVC Pipe Extrusion Line
PVC pipe is widely used in the whole world as water supply pipe or electrical conduit pipe. As surveys review that 100-160mm pvc pipe sells well in the market. Therefore more and more pipe factory needs the 75-315mm pvc pipe line. For this line we adopt high output extruder and siemens motor. All the components are famous brand and good quality.
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LB_32-63mm PVC Pipe Extrusion Machine
This line is applied to produce 32-63mm pvc pipe. Its output capacity can be up to 400kg/h. This line adopt double stand design. It can make two pvc pipe at the same time. By this way, it highly increased the capacity. Our motor drive is Siemens-Beide. And the control cabinet and the haul-off machine have smart control.
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LB-CE ISO 200-400mm high speed and high output 80/156 PVC Pipe Extrusion Line
For the 200-400mm pipe with high speed and high output demand, we adopt 80/156 extruder for the extrusion line. We adopt 110DC motor power. The average output of this line is about 600kg/h. We employ control system to control the extruder. All temperature modular and electrical parts such as air switches, contacts, relays, timers will also be SIEMENS.
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LB-PVC Pipe Production Line
LB Machinery offers complete production line for PVC/UPVC pipe ranging from 16mm to 800mm. This production line can be used for making pipes with different diameters and wall thickness in the aspects such as the electrical conduit, agricultural and constructional plumbing.
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LB-PLC control High Capacity PVC Pipe Production Line
PVC pipe extruder machine is mainly used in the manufacturing of the UPVC and PVC pipes with various pipe diameters and wall thickness such as agricultural and constructional plumbing, water supply and drain etc.
This set is composed of conical twin-screw extrude, vacuum calibration tank, haul-off machine, cutter, stacker etc. The screw extruder and traction machine adopt imported AC frequency control device. The vacuum pump and traction motor both adopt advanced components. The haul-off machine has several models, such as two-claw, three-claw, four-claw, six-claw etc. It has visual blade and different cutting type.The unit is of reliable performance and high production efficiency.
Our machine can produce the PVC pipe with diameter from 16mm to 630mm
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LB-CE ISO 16-630mm PVC Pipe Extrusion Line With 22-160KW Extruderpvc pipe making machine
Producing high capacity pvc pipes needs to undertake more energy consumption and raw material costs. On this occasion, our company is continuously being optimizing its pipe extrusion solutions during recent years. The method we adopt: first-rate energy balance between high output and pipe extrusion with maximum effectiveness. All the extrusion lines from LANGBO MACHINERY are based on one source_quality and service first. We accompany you from the initial idea to the finished product-reliable, competent and fair.
