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180-400mm HDPE Pipe Extrusion Line
180-400mm HDPE Pipe Extrusion Line
Description:
This line is making 180-400mm HDPE Pipe with 2cm wall thickness. We adopt 75/38 extruder with 160kw motor. It ensures 160kg/h capacity. The vacuum and cooling tank ensures the pipe become round and hard inside the tank. Another one cooling tank guarantee the high speed production. We equip three caterpillar haul-off machine and knife cutting. The special design of the mould and temperature adjustment device ensures the pipe with good surface and best performance.
Processing Process:
PE particles—material feeder—single screw extruder—mould and calibrator—vacuum forming machine—two-staged spraying cooling machine—haul-off machine—knife cutter—stacker.
Specifications
Model LB110 LB250 LB315 LB400 Pipe Range 20-110mm 75-250mm 110-315mm 180-400mm Screw Model SJ65 SJ75 SJ75 SJ75 Motor power 55KW 90KW 132KW 160KW Output 150kg 220kg 400kg 600kg Product detail:
The extruder are crafted with top brand components to ensure production stability, efficiency and machine durability. Our extruder allocate international standard single screw and barrel. The screw has strong rigidity ensuring long service life and distinguished plasticizing effect.
Mould
The mould has spacious flow channel design to guarantee high extrusion capacity and good melting effect.
It is made and inspected by the experienced manufacturer. The optimized temperature control and flow channel design ensures precise melt temperature control.
Vacuum and cooling tank
The vacuum calibration tank adopts stainless 304 steel. The excellent vacuum system ensures precise sizing for pipes. The holder in first step of the vacuum calibration tank guarantees the pipe shaped and provides extra power for the pipes moving on.
Haul-off Unit
The ten caterpillar on the haul-off machine ensures produced pipe running stably and steady. utilize a unique mechanism to prevent pipe ovality while our unique belt design assures proper pulling without slippage.
Cutting Unit
We offers two cutting methods including rapid cutter and planetary cutter. In accordance to the
produced pipe material, the cutting way can be switched randomly.
Tipping table
Our Tipping table is made by 304 quality stainless material of iron structure, sturdy structure and heavy load bearing. Our rubber wheel steady hold the pipe product without scratch risk.
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400-710mm PVC Pipe Extrusion Line with 92/188 110KW motor
400-710mm PVC Pipe Extrusion Line with 92/188 110KW motor
The design of 400-710mm PVC Pipe:
For the large PVC pipe, it is often used in the industrial water supply pipe. It is widely used in the Saudi Arabia and middle east countries. For the large diameter pipe, its capacity can be up to 800-1000kg/h. We have much experienced in the large diameter PVC pipe. For this line, we adopt 92/188 110kw extruder to ensure the stable extrusion speed. The mould material adopts 40Cr with temperature sensor device. The motor is Siemens-beide(joint venture in China). It has 6 meters long vacuum tank and four caterpillar haul-offs.
In the extrusion process of pvc pipe, which points should be careful
During the extrusion process of CPVC (Chlorinated Polyvinyl Chloride) pipes, several points require careful attention to ensure the production of high-quality pipes. Here are some key points:
1. **Material Handling and Mixing**:
- Ensure proper handling and mixing of CPVC resin and additives to achieve uniform dispersion and consistency in the material. Proper mixing is crucial for maintaining the desired properties of the CPVC compound.
2. **Temperature Control**:
- Monitor and control the extrusion temperature carefully, as CPVC material has specific temperature requirements for processing. Maintain the temperature within the recommended range to prevent degradation of the material and ensure proper melt flow.
3. **Screw Design and Configuration**:
- Use extruder screws designed specifically for processing CPVC material. The screw design should provide adequate mixing and homogenization of the melt while minimizing shear heating to avoid material degradation.
4. **Die Design and Calibration**:
- Ensure the die design is suitable for CPVC pipe extrusion, with proper dimensions and geometry to produce pipes with consistent wall thickness and diameter. Calibrate the die properly to achieve uniform pipe dimensions.
5. **Cooling and Quenching**:
- Implement effective cooling and quenching systems to rapidly cool the extruded CPVC pipe and set its dimensions. Proper cooling is essential for preventing warping or distortion of the pipe and ensuring dimensional stability.
6. **Pulling and Sizing**:
- Control the pulling speed and sizing of the CPVC pipe to achieve the desired dimensions and surface finish. Proper pulling and sizing ensure uniformity in pipe diameter and wall thickness throughout the length of the pipe.
7. **Monitoring and Quality Control**:
- Implement a comprehensive monitoring and quality control system to detect any defects or inconsistencies in the extruded CPVC pipes. Conduct regular inspections and tests to ensure compliance with specifications and standards.
By carefully managing these points during the extrusion process, manufacturers can produce high-quality CPVC pipes that meet the required specifications and performance standards.
Extrusion line details:
Twin screw extruder machine
The extruder are crafted with top brand components to ensure production stability, efficiency and machine durability. Due to the stick feature of the PVC material, we adopt 110kw for the extrusion line to ensure the pushing force. Meanwhile our screw and barrel is specially designed to deter to the high corrosive characters.
Vacuum calibration & cooling tank
The vacuum calibration tank adopt two chamber structure: the vacuum calibration and cooling parts. Both of vacuum tank and spraying cooling tank adopt stainless 304 steel. The excellent vacuum system ensures precise sizing for pipes. We lengthen the vacuum and cooling tank to 8m. With much longer cooling process, the PVC pipe can be well cooled and have better surface.
Haul-off Unit
We adopt four caterpillar on the haul-off machine ensures produced pipe running stably and steady. The haul-off units can make tailored hauling model based on certain production requirement by adjusting the general control.
Cutting Unit
The high accuracy encoder ensures a precise and stable cutting length. With PLC control system, it can be cut by manual operation according to the specific application. Due to the high corrosive feature of the PVC material, all the surfaces of the cutting unit adopts stainless steel 304. It ensures the working lifetime of the cutting machine.
CONTACT US:
The CPVC pipe is a new and popular product among the pipes. We are much experienced in the PVC pipe production field, if you are interested, pls contact me. I can make tailed solution and send you much working videos of the PVC pipe production. Look forward to your inquiry.
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Factory sale 630-800mm HDPE Pipe Extrusion Line China Machine
Factory sale 630-800mm HDPE Pipe Extrusion Line China Machine
Large Diameter HDPE Pipe Production:
For the large diameter HDPE pipe, it is often used in water supply or sewage pipe field due to its very thick wall. For the 630-800mm diameter pipe line, we adopt 120/38 350KW extruder to ensure its output capacity. Our motor is Siemens-beide(joint venture in China). It has very good quality and long lifeworking time. Meanwhile due to it is famous brand in the whole world, it has good after-sales service. Our vacuum tank is 9 meteres long with totally SUS304/3mm. This steel thickness ensures the tank strong and good vacuum effect. For the large diameter with thick wall HDPE pipe, this line also equips with two 9 meters long spraying cooling tank. We used good quality sprazzles ensuring the spraying water even and continuous. For the cuttting system, it equips two kinds of cutting including knife cutting and planetary cutting. The cuttting system has automatic adjustment system. It could be adjusted according to different producing pipe size. Our machine is totally automatical that can start production by one buttom. It makes that production without workers come true.
Processing Process:
PE granules—material feeder—single screw extruder—mould and calibrator—vacuum forming machine—two-staged spraying cooling machine—haul-off machine—knife cutter—stacker.
Specifications
Model LB110 LB250 LB315 LB400 Pipe Range 20-110mm 75-250mm 110-315mm 180-400mm Screw Model SJ65 SJ75 SJ75 SJ75 Motor power 55KW 90KW 132KW 160KW Output 150kg 220kg 400kg 600kg Product detail:
Single screw extruder machine
The extruder are crafted with top brand components to ensure production stability, efficiency and machine durability. Our extruder allocate international standard single screw and barrel. The screw has strong rigidity ensuring long service life and distinguished plasticizing effect.
Mould
The mould has spacious flow channel design to guarantee high extrusion capacity and good melting effect.
It is made and inspected by the experienced manufacturer. The optimized temperature control and flow channel design ensures precise melt temperature control.
Vacuum and cooling tank
The vacuum calibration tank adopts stainless 304 steel. The excellent vacuum system ensures precise sizing for pipes. The holder in first step of the vacuum calibration tank guarantees the pipe shaped and provides extra power for the pipes moving on.
Haul-off Unit
The ten caterpillar on the haul-off machine ensures produced pipe running stably and steady. utilize a unique mechanism to prevent pipe ovality while our unique belt design assures proper pulling without slippage.
Cutting Unit
We offers two cutting methods including rapid cutter and planetary cutter. In accordance to the
produced pipe material, the cutting way can be switched randomly.
Tipping table
Our Tipping table is made by 304 quality stainless material of iron structure, sturdy structure and heavy load bearing. Our rubber wheel steady hold the pipe product without scratch risk.
After-sales services:
During the machine production process, we will regularly send photos to report the production status of the equipment. When the machine finished, we will arrange trial test that invite buyer coming to factory to checking the machine. Once the buyer is satisfied with the results of testing, we will order ships and deal the shipping date. All the shipping documents will be responsible by us. Our unified process will save all the problems and do everything for you.
When the machine arrived your factory, we could arrange engineers coming to site to installation, commissioning and training your workers. For the machine, we provide 18 month warranty since the machine shipped. For the guidance of the production, we provide life-long service.
If you have any interest of the HDPE pipe extrusion line, please contact me for more information.
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Good Quality UPVC Silent Pipe Extrusion Line 50-160mm Hot Sales
Good Quality UPVC Silent Pipe Extrusion Line 50-160mm Hot Sales
Introduction
PVC silent pipe is one of special designed UPVC pipe. It has highly noise reduction function. The U-PVC silent pipe often starts from 50mm and its mould design differ from the normal PVC pipes. It has rotations lines inside the pipe. Therefore the mould is rotating during the pipe production. It adopts 8 meters long vacuum tank ensuring enough cooling time of U-PVC pipe. The haul-offs guarantee the pipe moving forward smoothly and stably. The gearbox and motor of our haul-offs is Redsun. Our cutter is panetary cutting system. And it has stacker to hold the finished pipe.
Extrusion line details:
Twin screw extruder machine
The extruder are crafted with top brand components to ensure production stability, efficiency and machine durability. Due to the stick feature of the CPVC material, we adopt 45kw for the extrusion line to ensure the pushing force. Meanwhile our screw and barrel is specially designed to deter to the high corrosive characters.
Mould
The mould design is different from the normal pvc pipe. It has spiral lines to make inner-vacuum for the silent pipe. Meanwhile the mould is rotating during production in order to make the lines for the inside of pipe.
Vacuum calibration & cooling tank
The vacuum calibration tank adopt two chamber structure: the vacuum calibration and cooling parts. Both of vacuum tank and spraying cooling tank adopt stainless 304 steel. The excellent vacuum system ensures precise sizing for pipes. We lengthen the vacuum and cooling tank to 8m. With much longer cooling process, the CPVC pipe can be well cooled and have better surface.
Haul-off Unit
We adopt three caterpillar on the haul-off machine ensures produced pipe running stably and steady. The haul-off units can make tailored hauling model based on certain production requirement by adjusting the general control.
Cutting Unit
The high accuracy encoder ensures a precise and stable cutting length. With PLC control system, it can be cut by manual operation according to the specific application. Due to the high corrosive feature of the CPVC material, all the surfaces of the cutting unit adopts stainless steel 304. It ensures the working lifetime of the cutting machine.
CONTACT US:
The UPVC silent pipe is a new and popular product among the pipes. We are much experienced in the UPVC silent pipe production field, if you are interested, pls contact me. I can make tailed solution and send you much working videos of the pipe production. Look forward to your inquiry.
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LB-32-160mm UPVC Silent Pipe Extrusion Line
PVC silent pipe is one of designed UPVC pipe. It has highly noise reduction function. Therefore the UPVC silent pipe mould has specially designed that can produce the pipe with inner-vacuum frame. Our extruder motor adopts Siemes-beide motor and Chinese famous brand gearbox. Our screw and barrel adopts 38CrMoAl material with highly strength.
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LB-16-75mm PVC Spiral Pipe Extrusion Line
PVC Spiral pipe has widely used in the countries of the Middle East. The extrusion machine has special design. It adopts co-extrusion concept. The line is composed of 50/28 single screw extruder and 55/30 single screw extruder. It adopts Siemens-beide motor, Chinese famous brand gearbox. It has forming unit that shape the spiral on the main extruded plastic flow. The water cooling bath equipped with 6-8 nozzles that spraying water on the flow. After enough cooling time, the spiral pipe will be winded in the rotating unit. By this way, the spiral shape could be further shaped.
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LB-Two colors pc led tube extrusion line
In the middel west countries, the LED light market is vast and huge demand. For the LED light, the cover and bottom profile is made by PC material.
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LB-Reliable WPC Profile Extrusion Line with Energy-saving Motors
WPC profile is widely used and has good market in the whole world. Our wpc profile extrusion line has delicate designed and its extrusion speed can be up to 0.5-0.8m/min.
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LB-20-110mm CPVC Pipe Extrusion Line
CPVC pipe is unlike the UPVC pipe. It has highly corrosive and much sticker. It has high demand of the screw and barrel and the mould material. Meanwhile the mixed CPVC raw material is influential to the CPVC pipe making. The CPVC pipe always used as hot water supply pipe and firefighting pipe. Therefore it has thicker wall thickness.
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LB-U and R type PVC pipe belling machine
For the electrical conduit, the pvc pipe not only needs the flush one. It also needs the belled one to connect with each other in order to have a long electrical conduit. The belling machine is making socket at the end of pvc pipe in order to make the demand of connection. It has U type and R type for the choice.
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LB-180-400mm HDPE Pipe Extrusion Line
This line is making 180-400mm HDPE Pipe with 2cm wall thickness. We adopt 75/38 extruder with 160kw motor. It ensures 160kg/h capacity. The vacuum and cooling tank ensures the pipe become round and hard inside the tank. Another one cooling tank guarantee the high speed production. We equip three caterpillar haul-off machine and knife cutting. The special design of the mould and temperature adjustment device ensures the pipe with good surface and best performance.
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LB-Wasted PVC Pipe or Profile crusher
For the pvc pipe and profile extrusion factory, the crusher machine is necessary. Before the official and normal production of the plastic product, plenty of wasted plastic will be extruded. If throw them away, the production cost will be much higher. By the crushing machine , the wasted plastic can be crushed into small particles. Through the milling , the powder can be feed into extruder and make it into new plastic product.
